Pyrolysis plant Bars. Recycling and recycling of plastic, tires.

Recycling of waste into fuel.
Pyrolysis plant "Bars"

Stavropol, Pyrolysis LLC

Recycling of waste into fuel.
Pyrolysis plant "Bars"

Stavropol, Pyrolysis LLC

Pyrolysis is the process of decomposition of organic materials without oxygen at high temperatures.
It is used for the production of hydrocarbon fuels (gas, diesel fuel) from various raw materials such as plastic, rubber, solid waste, MSW, wood, coal, oil, medical, agricultural waste

We design and manufacture pyrolysis plants for the disposal of continuous cycle waste. 24/7

About the company

Pyrolysis LLC is engaged in the design and manufacture of equipment for the processing and disposal of waste (plastic, tires, solid waste) in order to obtain additional energy resources (fuel, gas, electricity, heat).

A range of equipment for various types of waste has been developed.

Bars - Solid waste
Bars - bus
Bars Oil Refinery
Bars - oil sludge
Bars - plastic

Information about the pyrolysis process

Waste disposal

Pyrolysis allows the disposal of plastic, solid waste, solid waste and other organic waste, minimizing the number of landfills.
Environmental friendliness

The process reduces and reduces greenhouse gas emissions into the atmosphere compared to traditional combustion.
Industrial installations

Pyrolysis plants can be scaled from small to large industrial facilities.
Definition

Pyrolysis is the heat treatment of materials at high temperatures (about 400-800 °C) in the absence of oxygen.
Pyrolysis products

Pyrolysis produces gaseous, liquid, and solid products such as pyrolysis gas, oils, and carbon residue (coke).
Energy

Pyrolysis is a potential source of energy, as its processed products can be used to generate electricity or heat.
Raw material

Not all materials are suitable for pyrolysis. Ideal are those that contain carbon and hydrogen, and do not contain harmful additives.
Pyrolysis gas

The resulting gas can be used as fuel, processed into chemical products, and connected to gas piston installations.
Pyrolysis oils

Liquid pyrolysis products can be used to produce fuels or raw materials for the chemical industry.
Coke

The solid residue coal (coke) can be used as a carbon agent in various industrial industries
Lack of oxygen

The main reason why pyrolysis is not gorenje is that oxygen is not used in the process. The reactor is securely isolated.
Temperature regime

The temperature in the reactor affects the percentages of the types of products produced by pyrolysis. Gas, liquid fraction, coal.
Mass flows

Pyrolysis is effective for processing large volumes of waste, which makes it attractive for industrial processes.
Toxic emissions

The pyrolysis process contributes to less formation of toxic emissions compared to incineration.
A closed loop

Pyrolysis helps to create closed cycles in the economy, allowing the reuse of resources.
Process control

Pyrolysis requires precise temperature and time control to achieve optimal results.
Waste-free technologies

Pyrolysis is considered as one of the zero waste technologies.
Economy

The introduction of pyrolysis technologies requires initial investments, but can lead to long-term savings.
Farmers

Carbon residues can be used as fertilizer or to improve soil quality.
Researches

Pyrolysis technologies are actively being researched in scientific institutions and companies around the world.
Climate

By recycling waste, pyrolysis can help reduce the carbon footprint.
Product quality

The quality of pyrolysis oils and gases depends on the source material and the process conditions.
Technology development

More advanced technologies and financing are needed for widespread pyrolysis applications.
Retrofitting

Existing waste incineration plants can be retrofitted for pyrolysis.
Municipal waste

Pyrolysis can be an effective solution for recycling municipal waste.
Development

Pyrolysis promotes sustainable development by reducing dependence on fossil fuels.
Interaction

Pyrolysis can be integrated with other technologies, such as gasification or anaerobic decomposition.
Growth rates

The pyrolysis market is showing rapid growth due to increased waste production.
Scientific interest

Scientists continue to study the influence of various factors on the efficiency of the pyrolysis process.
Landfill volume

Pyrolysis significantly reduces the amount of waste that needs to be disposed of in landfills.
Standards

Different countries have different norms and standards for the installation and operation of pyrolysis systems.
Complex waste

Pyrolysis can be effective for the treatment of waste containing complex organic compositions.
Benefit

Pyrolysis can bring both short-term and long-term environmental and economic benefits.
Success examples

Pyrolysis technologies have already been successfully implemented at the city or regional level in some countries.
Frames

For the successful implementation of technologies, specialists in the field of pyrolysis and waste recycling are needed.
Hybrid systems

The development of hybrid systems combining different approaches to waste recycling enhances efficiency.
Property Changes

Pyrolysis can change the properties of certain wastes, making them safer for subsequent processing.
Government support

In some countries, the Government actively supports pyrolysis research and implementation.
Partnership

Collaborations between scientific institutions and industry to promote pyrolysis are yielding high results.
Energy

Pyrolysis is a potential source of energy, as its processed products can be used to generate electricity or heat.
Terminology

Pyrolysis requires specialized equipment and technologies, which may vary depending on the type of waste.
Difficulties of the start

The process of implementing pyrolysis systems faces a number of regulatory and technical barriers.
Modular installations

The development of modular pyrolysis plants makes it easier to adapt technologies to local conditions.
Population

The importance of informing the public about the benefits of pyrolysis in order to increase the adoption of the technology.
Future

Pyrolysis technologies are expected to occupy an increasingly significant place in waste management and energy policy.

Characteristics of the pyrolysis plant "BARS"

- Heat-resistant stainless steel retort
- Adjustment of the processing speed
- Complete set for different raw materials
- Recycles 20 tons of waste
- Three stages of filtration
- High fuel and gas purification
- Mixing of raw materials in the retort
- Obtaining heat and electricity
- It is mounted without a foundation
- Offline operation 24/7
- It is mounted without a foundation
- Service for 2 people
- Delivery to all regions of the Russian Federation
- Commissioning works

Characteristics of the BARS installation

Diagram of a screw pyrolysis plant

The principle of operation of the Bars equipment

- Waste is loaded into a dispenser
- The raw materials are heated in the reactor 500*
- A combined - cycle gas mixture is released
- Separation in the column into, DT, AI, gas
- Liquid fuel is collected in a container
- Triple product cleaning
- The extracted gas enters the burner
- Excess gas to the electric generator
- The dry coal residue is discharged

The main components of the Bars installation

Retort

The retort is made of heat-resistant stainless steel. In the heated retort, thermal decomposition occurs to produce a vapor-gas mixture at the outlet.
The raw materials in the retort are mixed with an auger, increasing the volume of processed raw materials.
In operating mode, the furnace is heated by associated gas.
The rotation of the screw constantly turns over, heats the raw materials and increases the speed of the pyrolysis process. The raw materials decompose to a dry residue.
Thermal insulation casing of the furnace

The casing of the pyrolysis plant is made of heat-resistant material (ceramic wool, refractory brick). It retains the temperature in the retort well, has good thermal insulation properties, and increases efficiency. Lightweight cassettes filled with insulating material are manufactured. The low weight of the installation makes it mobile.
Distillation column

The column is capable of separating heating oil into fractions from 350 to 80 * C. (diesel, gasoline, water).
Heated to 350 ° C, the combined-cycle gas mixture from the primary filter enters the column.
Cooling, cleaning, and separation into fractions takes place in the column.
All vapors condense in the deflegmator and drain into storage tanks.
The associated purified gas can be used in electric generators.
For better passage of the combined-cycle gas mixture through the column, a vacuum pump is connected.
Fridge

For uninterrupted operation of the installation, it is important to cool the carbon residue, preventing air from entering it. A closed refrigerator does its job well. The refrigerant is water, which can be used for heating. The coal is constantly stirred by the auger, allowing the temperature to quickly decrease. The cooled semi-coke is stored.
The burner

The retort is heated using a burner that runs on liquid pyrolysis fuel. After entering the operating mode, the burner turns off and the unit operates due to the associated gas produced.

The burner is adjusted to the required power from 100 kW to 1.5 MW.
Automation, sensors

All units of the installation are connected to temperature sensors. By taking readings, the automation itself regulates the entire recycling process.
The operator monitors the temperature and can respond to the operation of the installation in time.
Screw rotation, feed of raw materials and unloading are adjusted individually for each raw material
The installation is equipped with a light and sound alarm system.
Explosion-proof valves are installed.
The processes and mechanisms in the installation are maximally automated by instrumentation and control systems.

Bars series installations

Bars - BusБарс - Шина

The plant recycles car tires entirely (without pre-crushing in a shredder).

Product Output:
- Fuel up to 60%
- Coal up to 30%
- Gas up to 20%
- Metal cord 10%
Барс - ТБО

Утилизирует ТБО, ТКО, пластик, РТИ

Выход продуктов зависит от морфологического состава отходов.
Большое влияние оказывает влажность.
Способно переработать большой спектр отходов.

Производительность от 1 до 20 тонн входящего сырья.
Барс - НПЗ - крекинг

Перерабатывающий комплекс используется как дополнение к пиролизным установкам семейства Барс с целью получения узких, светлых фракций.

Technical specifications

Installation operation

24 ч.

The amount of processing

from 1 to 20 tons.

Retort material

stainless steel

Retort diameter

up to 1500 mm.

Cooling

water

Weight

10 т.

Dimensions L , H ,W

12 , 2 , 2 м.

Burner fuel

gas

Power consumption 380v

6 kW.

Gas purification

Cooling tower

Pumping station

Service

2 people.

Getting steam

Getting electricity

Technical data sheet

download

The design of the main reactors in pyrolysis plants.

01 / 03

+ Simple retort design
+ Low price

- Cyclic operation. Low efficiency
- Incomplete processing of raw materials
- Limited retort volume
- Long process time
- High energy consumption

EFFICIENCY 50%

Choosing the right installation with the right retort design will help you efficiently process raw materials into fuel.

Chief Engineer Pyrolysis LLC
02 / 03

+ Mixes the raw materials in the retort
+ Large retort volume

- Cyclic operation
- High energy consumption
- Large size
- Heavy load on the retort

The EFFICIENCY IS 70%

Choosing the right installation with the right retort design will help you efficiently process raw materials into fuel.

Chief Engineer Pyrolysis LLC
03 / 03

+ Mixes the raw materials in the retort
+ Works around the clock 24/7
+ High processing speed
+ Small dimensions
+ High EFFICIENCY

- A complex device
- High cost
- Crushing of raw materials

THE EFFICIENCY IS 90%

Choosing the right installation with the right retort design will help you efficiently process raw materials into fuel.

Chief Engineer of Pyrolysis LLC

About pyrolysis plants

-Security
-Productivity
-Adaptability
These parameters will always determine the market leader of pyrolysis plants.
There are pioneers ahead, inventors who are giving the first pushes. Today, we owe them in the development of technology.
Retort installations were launched very first. A large human resource is involved in their maintenance.
We know from history that in Europe after the war, 50% of urban vehicles with internal combustion engines used firewood, fueling gas generators.
Retorts for pyrolysis are being improved, and the main issue of manufacturability remains.
You can make charcoal for the grill in an ordinary barrel.
The first devices (in hardware) capable of producing liquid fuel from waste appeared.
The continuity of pyrolysis plants has become the main task of the designers.
Retort reactors are successfully operating today, and the production capacity is being increased by the number of units.
Carbon-burning furnaces have moved forward a bit, but they are not suitable for producing a liquid fraction from waste.
We have learned how to make reactors, but maintenance, preparation for launch, and cleaning of pipelines take a very long time.
Getting the metal cord out of the retort is not an easy task. First, it needs to cool down.
Many projects die at the project stage. Those who decided to make them in iron today look at them as monuments.
Retort installations are working, but there is something to strive for. The market is flooded with those who want to get rid of them.
Chinese developments and scale are at the forefront of the entire planet. After installation, the customer is left with one wrench and a file.
Mini electric, laboratory pyrolysis furnaces. It is difficult to seek the truth without them. They make a material balance of raw materials.
As soon as oxygen enters the pyrolysis reactor, an explosion and fire occur. Modern history knows quite a few examples.
There are many components, aggregates, mechanisms, sensors, pipelines, aggressive media and their interactions in a pyrolysis plant. Everything should work perfectly and synchronously.
For the processing of liquid raw materials (oil sludge), we can say yes. The rest of the raw materials lead to production problems.
Carbon-burning furnaces can be placed on a trailer and driven to a logging site.
It happens that manufacturers declare their installations in accordance with common sense and the laws of physics.
If you're thinking about where to start studying the pyrolysis topic. Start with the carbon kiln process.
Decomposing waste into a gas fraction and generating heat and electricity is the answer to waste disposal reform.

What is obtained from different types of waste.

Pyrolysis of rubber

It produces various types of fuels, gaseous fuels (methane), liquid fuels (DT, AI), and solid fuels (coal). The resulting fuel can be used in various industries, including the automotive industry, energy production, and heating.

Pyrolysis plant "Bars tire"
Pyrolysis of plastic

During pyrolysis, plastic breaks down into its main components: gases, condensates, and carbon residues. The problem of plastic waste accumulation is being solved and at the same time useful products are being obtained.

Pyrolysis plant "Bars plastic"
Solid waste pyrolysis

An effective method of waste disposal, obtaining fuel, reducing the impact of waste on the environment. Cost-effective waste disposal.

Pyrolysis plant "Bars MSW"
Pyrolysis of oil sludge

The resulting liquid, called pyrolysis oil, is used as a raw material for the production of various fuels, gasoline, diesel, fuel oil, coal.

Pyrolysis plant "Bars nefteslam"

Installation cost

The cost of the installation consists of the selection of the necessary equipment for the processed raw materials.

The production time of the equipment and testing is from 2 to 4 months.

Стоимость пиролизной установки Барс — Stages of equipment manufacturing

- Preparation and approval of the project
- Signing of the agreement
- Phased advance payments
- Manufacture of equipment
- Launch on the customer's raw materials
- Acceptance of the installation in production
- Delivery to the place of the Russian Federation
- Commissioning works
- Staff training

Commercial proposal Technical data sheet

6 Reasons to work with us

01.

Engineering solution

The company has technological solutions for processing various raw materials.

02.

Conducting tests

We will process your raw materials and provide a material balance for the products received.

03.

More than 20 developments

In particular, the pyrolysis and waste recycling processes, the components and mechanisms for the equipment are individually designed.

04.

View in progress

It is possible for clients to look at the operation of the equipment in production.

05.

Environmental friendliness

The equipment meets environmental standards, pollution, and emissions.

06.

Adaptability

There is interest in the equipment on all continents. It is competitive against any challenge.

Additional equipment for the pyrolysis plant Bars

Gas generator

It produces gas from liquid fuels (diesel fuel, heating oil, waste oils). It is used for operation of a gas burner in the installation.
Cooling tower

Designed for cooling the coolant (water). It works in conjunction with an air fan.
Dispenser

Automatic feed of raw materials into the retort. A technological map is programmed and compiled depending on the type of waste.
Filter column

Cleans the combined-cycle gas mixture from mechanical impurities of soot and heavy paraffins. Separates the liquid into fractions.
Steam Generator

It is used to add steam to the technological process during the processing of raw materials (if necessary). Cleans pipelines in the installation from heavy deposits (soot, paraffin). It runs on associated gas from the processing of raw materials.
Gas filter

It is used for fine purification of associated gas from impurities. The gas is supplied to the burner.
The refrigerator

is used to cool the coal residue from the raw material to 40 degrees.
Shredder

It is used to grind raw materials before feeding them to the installation.
Testing of raw materials on equipment

We will conduct a laboratory study of your raw materials.

Comparison of manufacturers' characteristics

	Bars auger	China drum	Fortan barrel
Uninterrupted operation
Feed of raw materials
Complete processing of raw materials
Distillation column
Division into fractions
Fast cooling
Associated gas purification
Connecting an electric generator
Mobility

The Bars installation is in operation

The burner

The installation starts and heats up with gas fuel.
Cooling tower

It is used for cooling and condensation of the combined-cycle gas mixture during processing.
Auger

The screw design is designed with the possibility of self-cleaning
Filter column

Purification and condensation of the combined-cycle gas mixture. Division into DT, AI, water, gas
Pyrolysis product

Cleaning and processing of raw materials in the plant.
Control unit

Automatic installation operation. Connecting sensors
Raw materials for installation

Recycling of most waste in a pyrolysis plant.
Coal residue

Residual product from incoming raw materials in pyrolysis.
Loading and delivery

The installation is designed for convenient transportation by truck.
Loading and delivery

The installation is designed for convenient transportation by truck.
Loading and delivery

The installation is designed for convenient transportation by truck.
Loading and delivery

The installation is designed for convenient transportation by truck.

Video (recycling tests)

Rutube

Pyrolysis of sunflower husk

The raw material releases 45% of the liquid fraction. It turns out to be a good coal that can be used. It has a high calorific value.
Pyrolysis of oil sludge with sand

The raw materials are processed well in the plant. Enough gas is released to support the process. It takes a lot of energy to evaporate water.
Pyrolysis of fuel oil from Anapa

The raw materials came with a large amount of sand 1:20. Sorted raw materials emit a lot of gas and liquid. It takes a lot of gas to evaporate water. We got a good oil product.
Pyrolysis of coal from Kazakhstan

The coal contains an oil-based combustible fraction. A lot of energy is spent on evaporation of moisture from the product. We used a lot of gas to heat the retort. A convenient product for recycling.
Pyrolysis of animal organics

(Pork rind) the residue from the production of meat and bone meal. High fat content. There is a lot of water in the product. The resulting product burns well. There is enough gas to maintain the process
Pyrolysis of plastic

A large amount of gas is released. The oil product is of good quality, but contains acid due to PVC plastic. It has a negative effect on the life of the retort metal and pipelines.
Pyrolysis of oil sludge

The most high-calorie and the best product for obtaining oil fractions up to 90%. There is enough gas to maintain the working process. If there is a lot of water, then more energy is spent for evaporation.
Pyrolysis of brown coal from Siberia

There are oil fractions in the product. There is a lot of gas, which is enough for the installation workflow. Economically questionable technology for producing fuel for internal combustion engines.
Pyrolysis of an automobile cord with a crumb of rubber

Good raw materials for processing. Plenty of gas to keep the process running. The heating oil ignites instantly. There are many gasoline fractions.

We will do a test processing of your raw materials in a pyrolysis plant

Let's separate the material balance from the raw materials:
- liquid fraction
- coal residue
- the amount of gas

We divide the liquid product into the fractional composition
of DT, AI, water, and ash residue.

the cost of the test is 60,000 rubles

Mini refinery - "Bars"

The Bars-REFINERY processing complex is used as an addition to the pyrolysis plants of the Bars family, in order to obtain narrow, light fractions.

MINI BARS REFINERY

- Processes up to 20 tons per day.
- Column height is 12 meters.
- Collapsible column on a 3-meter section.
- Quick replacement of the nozzle.
- Convenient, fast service.
- Divides raw materials into narrow fractions.
- Tube oven up to 360 degrees.
- Catalytic cracking.
- Addition of catalysts.
- Adding steam to the column.
- Heating the furnace with associated gas.
- Preparation of raw materials.
- Water cooling (cooling tower).
- Centrifugal gas filter.
- Hot pump.
- Insulated container for 10 m3
- Food containers of 5 m3 each.

Our developments

REFINERY Catalyst Cleaning

The complex of the pyrolysis plant "Bars". It is used for calcination of catalysts from refinery production. With further extraction of precious metals from the coal residue.
Activated carbon

Pyrolysis plant "Bars". It is designed for processing wood waste (birch). With further production of activated carbon and tar.
Oil sludge

The complex of the pyrolysis plant "Bars nefteslam. It is designed for the disposal of oil sludge with a water content of 30%. With further extraction of light fuel.
Oil cracking

A complex for processing used oils. In order to obtain diesel fractions.

Mini Refineries
Pyrolysis of coal

A complex pyrolysis plant for processing brown coal. With further atmospheric distillation into light DT and AI oil products.
Pyrolysis furnace

Retort pyrolysis mini unit for 1 m3.
For carrying out laboratory tests of raw materials. In order to obtain a material balance of recyclable waste.
Tire heating

Pyrolysis furnace for tire recycling, in order to generate heat for small industries and to produce heating oil.
Heating boiler

Pyrolysis boiler utilizer for private homeowners. It is used to heat the heating system.
Oil processing

A complex for cleaning engine oils from mechanical fractions. Production of diesel fractions.
Heating boiler

A 100 kW water boiler running on used oil and heating oil.

Answers to your questions

During pyrolysis, a lot of soot and paraffins are deposited in the steam-gas mixture on the walls of pipes and the condenser. How are these problems solved in your installation?

The installation has three stages of purification of the combined-cycle gas mixture from unnecessary inclusions.
1. Filter column - all mechanical inclusions of soot and heavy asphaltenes stop in the column. Under their own weight, they drain back into the retort and are discharged with a carbon residue.
2. Condenser - fluid, fusible paraffins settle on the walls of pipes. When exposed to steam during cleaning, all residues drain into the storage tank.
3. Centrifugal filter - at high rotation speed of the filter rotor, the combustible gas is separated from excess moisture and fed to the burner.

How to clean pipelines from soot and paraffins?

Irrigation and flushing with liquid diesel fractions are provided in the column.
Technological openings for steam supply are provided in all pipelines.
During routine mechanical cleaning of all devices and pipelines, access to all hard-to-reach places is provided.

Why do I need a column in a pyrolysis plant?

The column is the primary filter for the combined-cycle gas mixture during the processing of raw materials. It is capable of separating light and heavy liquid fractions. Separates water and gas from the combined-cycle gas mixture.

What fractions does the column divide the raw materials into?

A combined-cycle gas mixture that is obtained from processed raw materials. It is divided into four main factions in the column.
1. Heavy Liquid hydrocarbons (DT)
2. Light liquid Hydrocarbons (AI)
3. Water, acids
4. Gas

How to achieve high gas purification and apply it to the burner?

For stable and reliable operation of a gas burner, pure gas is required, without impurities and liquid inclusions.
The final gas purification is carried out in a centrifugal filter. (Developed by the Pyrolysis company)

How do I add raw materials to a running plant?

A dispenser is used to evenly add the feedstock to the operating unit. It is programmed for a set amount of loading into the retort. For the necessary preparation of raw materials for dewatering or smooth heating, an additional retort is made.

How to clean the retort from soot sticking?

For uniform heating and heat distribution in the retort, the walls must be cleaned of sticking of raw materials. The auger is designed with the possibility of self-cleaning the retort.

What material is used for lining and insulation of pyrolysis plant?

To lighten the weight of the entire structure, we use lightweight refractory materials.
1. They cope well with high temperatures in the combustion chamber.
2. They do not collapse or crack during prolonged and frequent transportation.

Why do you make gas burners for installation?

Combined burners (diesel and gas) require more attention and are capricious in operation. During the operation of the equipment, we decided to focus and design the heating system and all related equipment on gas.

Is it possible to use the obtained fuel to start and heat up the installation?

The installation heats up and runs on gas.
The primary heating is carried out by gas from the gas tank, after the gas is released from the raw material, switching takes place and the unit operates on its own raw materials.

We don't have a gas station nearby. What should we do?

Additional equipment is equipped with a mini pyrolysis furnace.
It generates gas from liquid fuel that you will receive from previous launches.

What kind of waste can be recycled in a pyrolysis plant?

The pyrolysis plant "Bars" is unique. It is designed for processing raw materials containing hydrocarbon compounds. Recycle the majority of human waste. Plastic, rubber, solid waste, oil, organic matter.

How do I set up the equipment for my raw materials?

For each type of raw material, it is necessary to set up a technological map. To adjust three main parameters to the technical process.
1. Retort heating temperature
2. The rotation speed of the screw.
3. Feed the raw material into the retort.
After adjusting all the parameters in the installation, the automatic process is activated. The influence of the human factor is minimal.

Why cool the coal residue from the raw materials?

The carbon residue is capable of oxidizing and igniting rapidly. To prevent this process, it is necessary to cool it to safe limits without oxygen access.

What happens when air enters the retort of a pyrolysis plant during operation?

If air mixes with gases in a certain proportion and ignites, an explosion occurs. The requirements and safety of pyrolysis equipment require increased attention.

What causes the destruction of the retort in the installation?

The aggressive environment of air, high temperature and water adversely affect metals. In the pyrolysis plant "Bars", heat-resistant stainless steel, 10 mm thick, is used to make retorts.

What determines the speed of waste processing in a pyrolysis furnace?

Different raw materials are processed at different rates. There is a dependence on
1. Fraction and size of raw materials.
2. The amount of water in the waste.
3. Density of raw materials. (weight)
4. Condition. (liquid or solid)
5. Non-recyclable inclusions. (Sand, glass, metals)
6. The rotation speed of the screw.
7. The temperature in the heating retort.
8. The amount of added raw materials.

Is it possible to connect an electric generator from associated gas from the installation?

The associated gas is cleaned in a centrifugal filter.
If there is enough associated gas to support the pyrolysis process in the installation, it can be used to connect an electric generator, connect additional equipment, and heat boilers. The residual gas is burned on a flare.

How many people are servicing the pyrolysis plant?

The installation works automatically. One person handles the job. For safety and emergency situations, the installation is serviced by two people.

How to test our raw materials in the installation?

Prepare the raw materials and send them by the shipping company.
You can attend the test in person.
We will prepare a video about the recycling process.
The samples will be sent to you by the shipping company.

Как с вами связаться?

Директор +7-962-442-11-64

Гл.Инженер +7-918-796-09-97

email piroliz-c@yandex.ru

г. Ставрополь

Contacts

For communication

+7-918-796-09-97

piroliz-c@yandex.ru

Address

Stavropol city

ВКонтакте

Rutube

Working hours

Mon - Fri: 9:00 - 19:00

Recycling of waste into fuel. Pyrolysis plant "Bars"

Recycling of waste into fuel. Pyrolysis plant "Bars"

About the company

Pyrolysis LLC is engaged in the design and manufacture of equipment for the processing and disposal of waste (plastic, tires, solid waste) in order to obtain additional energy resources (fuel, gas, electricity, heat).

Information about the pyrolysis process

Characteristics of the pyrolysis plant "BARS"

Diagram of a screw pyrolysis plant

The main components of the Bars installation

Bars series installations

Technical specifications

Installation operation

The amount of processing

Retort material

Retort diameter

Cooling

Weight

Dimensions L , H ,W

Burner fuel

Power consumption 380v

Gas purification

Cooling tower

Pumping station

Service

Getting steam

Getting electricity

Technical data sheet

The design of the main reactors in pyrolysis plants.

About pyrolysis plants

What is obtained from different types of waste.

Installation cost

6 Reasons to work with us

Engineering solution

Conducting tests

More than 20 developments

View in progress

Environmental friendliness

Adaptability

Let's answer your question.

Stavropol cityEngineer+7-918-796-09-97 WhatsApp telegrampiroliz-c@yandex.ru

Additional equipment for the pyrolysis plant Bars

Comparison of manufacturers' characteristics

The Bars installation is in operation

Video (recycling tests) Rutube

We will do a test processing of your raw materials in a pyrolysis plant

Let's separate the material balance from the raw materials:- liquid fraction- coal residue- the amount of gas We divide the liquid product into the fractional compositionof DT, AI, water, and ash residue.the cost of the test is 60,000 rubles

Mini refinery - "Bars"

Our developments

Answers to your questions

During pyrolysis, a lot of soot and paraffins are deposited in the steam-gas mixture on the walls of pipes and the condenser. How are these problems solved in your installation?

How to clean pipelines from soot and paraffins?

Why do I need a column in a pyrolysis plant?

What fractions does the column divide the raw materials into?

How to achieve high gas purification and apply it to the burner?

How do I add raw materials to a running plant?

How to clean the retort from soot sticking?

What material is used for lining and insulation of pyrolysis plant?

Why do you make gas burners for installation?

Is it possible to use the obtained fuel to start and heat up the installation?

We don't have a gas station nearby. What should we do?

What kind of waste can be recycled in a pyrolysis plant?

How do I set up the equipment for my raw materials?

Why cool the coal residue from the raw materials?

What happens when air enters the retort of a pyrolysis plant during operation?

What causes the destruction of the retort in the installation?

What determines the speed of waste processing in a pyrolysis furnace?

Is it possible to connect an electric generator from associated gas from the installation?

How many people are servicing the pyrolysis plant?

How to test our raw materials in the installation?

Как с вами связаться?

Contacts

For communication

Address

Working hours

Recycling of waste into fuel.
Pyrolysis plant "Bars"

Recycling of waste into fuel.
Pyrolysis plant "Bars"

Stavropol city

Engineer
+7-918-796-09-97
WhatsApp
telegram

piroliz-c@yandex.ru

Video (recycling tests)

Rutube

Let's separate the material balance from the raw materials:
- liquid fraction
- coal residue
- the amount of gas

We divide the liquid product into the fractional composition
of DT, AI, water, and ash residue.

the cost of the test is 60,000 rubles